Light tower maintenance

Light towers are metal structures that, according to the NTC2018 standard, require periodic functional and structural-stability inspections.

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LIGHT TOWERS

Light towers are to be considered metal structures intended to maintain a given structural condition over time. They usually have the following construction and geometric characteristics:

  • tapered (truncated-cone) longitudinal development with a polygonal cross-section;
  • longitudinal development with a circular cross-section (diameter decreasing towards the top);
  • above-ground height between 18 and 40 m;
  • shaft made of two or more conical elements with a forced fit;
  • shaft made of two or more flanged cylindrical elements;
  • anchoring of the tower to the foundation block by means of the shaft flange and anchor bolts;
  • anchoring of the tower to the foundation block by embedding the shaft.

According to the NTC2018 standard, they require a periodic functional and structural-stability inspection. The inspections to be carried out take into account both the regulations in force and the provisions of the use and maintenance manuals of the light towers on the market.

REQUIRED CONFORMITY INSPECTIONS

Below is the list of activities required for the conformity inspection of these structures.

NON-DESTRUCTIVE TESTING ON THE METAL PART

  • Visual examination (shaft at the base, shaft at height, anchor bolts at the base, flange at the base);
  • Straightness check;
  • Ultrasonic testing of the anchor bolts;
  • Magnetic particle testing of the welds;
  • Thickness testing at the base and on the flange;
  • Thickness testing at height with robotic technology;
  • Ultrasonic testing of the buried part;
  • Inspection of the buried part with the LPR or Guided Wave method;
  • Check of the anchor bolt tightening;
  • Endoscopic inspection inside the shaft;
  • Hardness analysis of the shaft steel;
  • Measurement of the paint/galvanizing thickness.

NON-DESTRUCTIVE TESTING ON THE CONCRETE FOUNDATION BLOCK

  • Sonic testing of the foundation block for geometric survey and the search for internal cavities;
  • Sclerometric testing for the analysis of concrete hardness;
  • Carbonation analysis;
  • Crushing tests of the core.

ELECTROMECHANICAL INSPECTIONS

  • Check of the ring on the ground and in position, with verification of the correct tightening of the bolts;
  • Check of the ropes and the hooking springs;
  • Check of the hoist;
  • Refunctionalization of the ring in case of malfunction or failure to re-hook, with the aid of aerial platforms and cranes up to 50 metres.

REPLACEMENT OF WORN PARTS OF THE LIGHT TOWER

  • Replacement of the lighting fixtures;
  • Replacement of the hoist;
  • Replacement of the ropes;
  • Replacement of deteriorated electrical components.

ASSEMBLY AND DISMANTLING OF LIGHT TOWERS AND REFUNCTIONALIZATION

The following activities are also carried out with in-house personnel:

  • Assembly of light towers up to 40 metres;
  • Dismantling of light towers up to 40 metres;
  • Reinforcement and refunctionalization of light towers;
  • Shaft replacement;
  • Securing of light towers;
  • Lowering of light towers;
  • Construction and installation of new rings;
  • Ladder demolition;
  • Ladder refunctionalization;
  • Remediation of the light tower at the base.

CERTIFICATION

Documentation that can be issued after the inspections:

  • Certificate of static suitability (CIS);
  • Test report;
  • Inspection report;
  • Functionality report;
  • Issue of the new use and maintenance manual;
  • Certification of the non-destructive testing carried out, drawn up and countersigned by a Level III ISO 9712;
  • Certification of the electromechanical activities carried out on the mobile ring;
  • CE marking;
  • Structural calculation;
  • Geological and seismic report;
  • Lighting design report.

ZERO POINT

At the customer’s request, if the documentation is completely missing, it is possible to reissue the complete certification of the light tower after the appropriate inspections.

OPERATORS

Our company works only with operators holding PAV, PES and PEI qualifications for safety on medium and high voltage, and with Level II and III ISO 9712 qualification for non-destructive testing on metal and concrete structures.

UT ROBOT SCANNER: AN INNOVATIVE TECHNIQUE

It is a solution that uses the ultrasonic method to check the thickness of pipes or tanks in critical operating conditions. It is suitable for the remote thickness inspection of pipes that are not accessible or located at considerable heights (even 40 metres). Centrotest has applied this technique to the thickness testing of the light tower shaft, with multiple advantages in terms of both safety and inspection reliability. In this way, the use of the aerial platform can be avoided, with a consequent reduction in costs and an increase in safety for workers. The method is widely applied, for example, in the railway environment, where light towers are often placed in areas close to train transit and the aerial platform would entail significant logistical problems.

THE RESPONSIBILITY OF THE OWNERS

Owner of the installations and maintenance of the light towers

The owner of the lighting installations, pursuant to articles 589 and 590 of the Italian Criminal Code, will be held criminally liable if unable to demonstrate that they have diligently carried out, in accordance with the regulatory provisions, the inspection and surveillance operations on the structures they own, having adopted all the measures available in order to verify and keep them fully efficient, carrying out extraordinary and ordinary maintenance over time.

Criminal liability

With regard to criminal liability, article 75 of Italian Legislative Decree no. 81 of 9 April 2008 provides that the owner implements adequate technical and organizational measures to minimize the risk of accidents, so that the towers are installed in accordance with the manufacturer’s instructions, used correctly and subject to suitable maintenance, in order to ensure compliance with safety requirements over time. Failure to comply with the obligations imposed by the aforementioned regulations exposes the owner of the light tower to the risk of penalties, as provided for by article 87 of Italian Legislative Decree no. 81 of 9 April 2008.

Civil liability

With regard to civil liability, article 2043 of the Italian Civil Code provides that the party responsible for damage must compensate the victim, also with reference to any omissive conduct.